Ian Kinsler Jersey  Atlas Processing Mills – Altas
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Yarn dyeing

 

To give uniform dyeing to the complete yarns , we use Cheese dying Fongs machines with Vessel Capacity ranges from 54 Kgs to 1000 Kgs! Our dyeing capacity is 4 tonnes per day with very less water consumption & high efficiency. We achieve consistency of dyed colours.

RF Yarn dryer

 

We use Italian made Stalam RF Yarn dryer machine for high efficient time saving drying. Fibre damaging in yarn is hugely avoided with this drying!

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Fabric / Piece Dyeing

 

All of Cotton, Viscose, Polyester & Poly cotton fabrics can be dyed using our Hydraulic jigger & CPB (Cold Pad Batch) machines.

Hydraulic Jigger - HARISH

We have fully automated hydraulic jigger machines 6 Nos.  with the total capacity of 6 tonnes  and with PLC Controlled feeding - these runs with high efficiency and less power / water consumption than the conventional fabric dyeing machines. Fabric shade evenness will be great.

Kusters CPB Machine

With this Cold Pad Batch Waterless Salt less & water less Fabric dyeing machine, we get high productivity around 60 mtrs / minute with high dye fixation! Water and energy consumption is very very less!

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Garment Washing Machine

 

We have advanced Ramsons Horizontal Washing Machine (Belly Washer) with Washer extractor and Steam Tumble drier set up!   Hot forged end flange shafts ensures long life of both Machine and the washed fabric!

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Eco Friendly Pre-treatments

 

Enzymes which are a class of Proteins and biodegradable are used in pre-treatments such as de-sizing, scouring, Bleaching etc. The removing of size material which incorporated in pre-weaving process is de-sizing and we use Hydraulic method of Enzymatic steep!

Mercerization

 

The fabric is passed through drying cylinders to reduce the moisture content of fabric then through cooling station to provide Superior strength improvement, durability of Dimensional stability and soft feel!! We have MENZEL chainless continuous Mercerizer in-house!

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Rotary Printing

 

We have MHMS Austria made Rotary screen printer which can print 12 colours - 1mtr repeat of any Discharge / Reactive / Pigment printing on Cotton / Polyester / Viscose & Poly cotton fabrics. With Smarlex Laser exposer used for screen making, you will love the print quality of this machine!

Finishing

 

We have weft straightener (Bianco), coating (Tasker), Stentor (Harish) &  Ronson Sanforising Machine by which we can get the optimized shrinkage of fabrics!

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Other Machines

We have Caustic Recovery Plant of UNITOP make & waste water energy source machine of Italian POZZI which help us in thriving our Sustainable energy management!!!

WE RECYCLE EVERYTHING

Not only the dyeing effluent, we do all the below energy recycling :

HRS (Heat Recovery System) – Efficient energy recovery system which recovers heat from processed hot drain, indirectly helping effluent treatment plant also Using Italian made Pozzi machine

PRS (Pressure Reducing Station) – We follow the good steam engineering practice of generating steam at high/maximum working pressure, distribute to process with constant required pressure to safe guard process and equipment.

CRS (Condensate Recovery System) – Increased boiler feed water temperature by quick transfer of condensate from heat process instead of draining to ETP, it can lead to significant savings of energy, chemical treatment and make-up water.

CRP (Caustic Recovery Plant) - Our Caustic Recovery Plants convert a large proportion of diluted caustic soda into useful concentrated caustic soda to enable : Energy costs, Control, Reliability and Safety. Our plants are effective to recover caustic from the Waste material - high Caustic, having a high purity level, also this will reduce the effluent load.

PBS (Pressure Boosting System)  Hot & Cold - Circulation pressure boost system with constant pressure through out the process line which will increase production efficiency and reduce the power/down time/manpower, this is fully automatic controlled by PLC.

Atlas Export Enterprises

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