WEAVING
Greige, Yarn Dyed, Terry
- Greige – 12 wider-width Sulzer Projectile Looms – 5,000 Meters per day
- Yarn Dyed – 24 Vamatex Leonardo Italian Looms with Dobby motion – 10,0000 Meters per day
- Terry – 8 Smit Italian wider-width – 2 Tonnes per day
WARPING
- 2 Automated Sectional Warping machines with a capacity of 35,000 Meters per day
- This facilitates to keep all our Looms in operation without any stoppage for
FABRIC WAREHOUSE
- Warehouse floor extent 20,000 Sq Ft.
- Vertical Racking System to store 1.2 million Meters of fabric
- Effective Inventory Management with ERP Integration
CUTTING
- Equipped with 2 Nos. of Bullmer High-Ply Cutter Machines, which are usually used for cutting in garment industry. However, we achieve accurate and perfect cutting output with more productivity for our Home Textile Products.
- 3 Auto Spreader Machines: Speed of the machine increases productivity.
- Automatic CAD Marker eliminates gap between cut panels results in optimum fabric utilization.
- Our Cutting Process Automation increases the productivity and efficiency.
QUILTING
- 4 Nos. of Imported Quilting Machines
- Capacity : 2000 Mtrs per day – High quality, Different dimensions.
- Items produced: Gloves and Pot holders.
SEWING AUTOMATION
- 13 Juki Automatic Pattern Seamer machines
- Capacity : 30,000 pcs per day.
- We can handle products with special quilts and shapes with very good accuracy of the specs
- We achieved more productivity by engaging unskilled manpower due to the facilities available in this machine.
SEWING
- 650 Sewing machines with 4 million pcs per month.
- Ensuring Buyer Quality parameters with online quality checks – Right First Time.
- Special Value Adding Machines:
- Durkopp Adler DOG piping machine
- Orbito – DOG Piping Machines
- Zoje Bar Tacking Machines
- Snap Button Machines for Sleeping Bag & Apron
- Fusing Machines for Placemat & Runner
- Bias Cutting Machines
- Band Knife Machine for Apron armhole & Glove shape cutting
- Richpeace Machine for Quilting & Tucking
- Embroidery Machine
- Rambo 128 Bar Tacking Machines for Chairpad
TEA TOWEL AUTOMATION
- A dedicated floor for kitchen towel production from cutting till packing to handle 1.5 Lakhs kitchen towels per day.
- Slitting Machines: Capacity – 1.5 Lakhs kitchen towels a day. (One Korean Bando Machine and One Indigenous Machine)
- 9 Automatic Length Hemming Machines: Capacity – 1.5 Lakhs kitchen towels per day.
- 100 Sewing Machines for cross hemming.
FILLING & VACCUMING
- 40,000 sqft in a single location
- Huge volume can be handled
- 6 blow fill machines with a total capacity of 15,000 cushions per day
- 25 automatic chairpad tucking machine with a capacity of 15,000 pcs per day
- 3 vaccum machines to compress the filled cushions with a total capacity of 10,000 per day
FINISHED GOODS WAREHOUSE (CT-PAT Complied)
- Warehouse floor extent 75,000 Sq. Ft.
- Storage capacity 12,000 CBM (200 x 40 High Cube Container Volume)
- Multiple Loading Points to handle 5 containers at a time.
- By using various Material Handling Equipments, speed up operations, reduce logistics costs, minimise the risk of accidents, ensure product safety and reduces burden on workers.