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Weaving Division

WEAVING

Greige, Yarn Dyed, Terry

  • Greige – 12 wider-width Sulzer Projectile Looms – 5,000 Meters per day
  • Yarn Dyed – 24 Vamatex Leonardo Italian Looms with Dobby motion – 10,0000 Meters per day
  • Terry – 8 Smit Italian wider-width – 2 Tonnes per day

WARPING

  • 2 Automated Sectional Warping machines with a capacity of 35,000 Meters per day
  • This facilitates to keep all our Looms in operation without any stoppage for

FABRIC WAREHOUSE

  • Warehouse floor extent 20,000 Sq Ft.
  • Vertical Racking System to store 1.2 million Meters of fabric
  • Effective Inventory Management with ERP Integration

CUTTING

  • Equipped with 2 Nos. of Bullmer High-Ply Cutter Machines, which are usually used for cutting in garment industry. However, we achieve accurate and perfect cutting output with more productivity for our Home Textile Products.
  • 3 Auto Spreader Machines: Speed of the machine increases productivity.
  • Automatic CAD Marker eliminates gap between cut panels results in optimum fabric utilization.
  • Our Cutting Process Automation increases the productivity and efficiency.

QUILTING

  • 4 Nos. of Imported Quilting Machines
  • Capacity : 2000 Mtrs per day – High quality, Different dimensions.
  • Items produced: Gloves and Pot holders.

SEWING AUTOMATION

  • 13 Juki Automatic Pattern Seamer machines
  • Capacity : 30,000 pcs per day.
  • We can handle products with special quilts and shapes with very good accuracy of the specs
  • We achieved more productivity by engaging unskilled manpower due to the facilities available in this machine.

SEWING

  • 650 Sewing machines with 4 million pcs per month.
  • Ensuring Buyer Quality parameters with online quality checks – Right First Time.
  • Special Value Adding Machines:
    • Durkopp Adler DOG piping machine
    • Orbito – DOG Piping Machines
    • Zoje Bar Tacking Machines
    • Snap Button Machines for Sleeping Bag & Apron
    • Fusing Machines for Placemat & Runner
    • Bias Cutting Machines
    • Band Knife Machine for Apron armhole & Glove shape cutting
    • Richpeace Machine for Quilting & Tucking
    • Embroidery Machine
    • Rambo 128 Bar Tacking Machines for Chairpad

TEA TOWEL AUTOMATION

  • A dedicated floor for kitchen towel production from cutting till packing to handle 1.5 Lakhs kitchen towels per day.
  • Slitting Machines: Capacity – 1.5 Lakhs kitchen towels a day. (One Korean Bando Machine and One Indigenous Machine)
  • 9 Automatic Length Hemming Machines: Capacity – 1.5 Lakhs kitchen towels per day.
  • 100 Sewing Machines for cross hemming.

FILLING & VACCUMING

  • 40,000 sqft in a single location
  • Huge volume can be handled
  • 6 blow fill machines with a total capacity of 15,000 cushions per day
  • 25 automatic chairpad tucking machine with a capacity of 15,000 pcs per day
  • 3 vaccum machines to compress the filled cushions with a total capacity of 10,000 per day

FINISHED GOODS WAREHOUSE (CT-PAT Complied)

  • Warehouse floor extent 75,000 Sq. Ft.
  • Storage capacity 12,000 CBM (200 x 40 High Cube Container Volume)
  • Multiple Loading Points to handle 5 containers at a time.
  • By using various Material Handling Equipments, speed up operations, reduce logistics costs, minimise the risk of accidents, ensure product safety and reduces burden on workers.