Slide Background
Factory
Our manufacturing facility supports large volume home textile production through
advanced automation,
efficient workflows, and global compliance standards.

WARPING

Advanced winding and warping Systems

  • Integrated winding and warping systems ensure precise yarn preparation and stable weaving performance.
  • 3 automated sectional warping machines
  • Integrated winding for uniform tension and package consistency
  • Warping capacity of 50,000 meters per day
  • Removes yarn faults and weak points before weaving
  • Accurate beam formation for smooth loom running
  • Improved weaving efficiency and fabric quality

WEAVING

Integrated in-house weaving ensuring full fabric control
Fabric categories include greige, yarn-dyed and terry

Yarn Dyed Fabrics

24 Vamatex Leonardo Italian looms with dobby motion
Capacity: 10,000 m per day

Jacquard

3 Vama Jacquard Machines
Capacity: 20,000 meters per month

Terry Fabrics

12 Smit Italian wider-width looms
Capacity: 2 tonnes per day

Terry Jacquard

2 Smit Terry Looms
Capacity: 75,000 towels per month

FABRIC WAREHOUSE

Large Capacity Storage & Inventory Control

• Warehouse floor area of 20,000 sq. ft.
• Vertical racking system with storage capacity of 1.5 million meters
• Organized fabric segregation by quality and construction
• ERP integrated inventory tracking system
• Efficient material flow and traceability

CUTTING

Automated Precision Cutting Systems

• Equipped with 2 Bullmer automated cutters for multi-layer fabric cutting
• Ensures accurate and consistent cutting for home textile products
• 3 automatic fabric spreader machines for higher productivity
• CAD marker system eliminates panel gaps
• Optimizes fabric utilization and reduces wastage
• Automated cutting process improves speed and efficiency

Sewing

Large-Scale Sewing Infrastructure

Production Capacity

1200 Sewing Machines
5M Pieces/Month

Specialized Value-Adding Machines

  • DOG Piping· Durkopp Adler
    · Orbito
  • Bar-Tacking·Zoje
    · Rambo 128
  • Snap ButtonSleeping Bags & Aprons
  • FusingPlacemats & Runners
  • Bias Cutting
  • Band KnifeGloves & Apron Armholes
  • RichpeaceQuilting & Tucking
  • Embroidery

Quality Assurance

Online “Right First Time” checks ensuring strict buyer quality standards.

High Quality Multi Pattern Quilting

  • 4 imported high-performance quilting machines
  • Production capacity of 2,000 meters per day
  • Supports multiple quilt patterns and dimensions
  • Used for gloves, pot holders, and quilted products
  • Ensures uniform stitch quality and long-term durability

High-Precision Pattern Seamers

  • 13 Juki automatic pattern seamer machines
  • Production capacity of 30,000 pieces per day
  • Precision stitching for complex shapes and design patterns
  • High accuracy to product specifications
  • Reduced dependency on manual skill with consistent output

Efficient Material Flow Management

  • Overhead hanger systems for smooth garment movement
  • Reduces manual handling and production delays
  • Improves line balancing and workflow efficiency
  • Enhances productivity and process visibility

Automated & Accurate Label Fixing

  • Consistent label positioning and attachment
  • Supports brand, care, and compliance labeling
  • Reduces manual errors and rework
  • Suitable for private label and export programs

Functional Add-On Stitching

  • Automated packet and accessory attachment
  • Ensures secure fixing with clean finish
  • Supports multi-component product designs
  • Maintains consistency across bulk production
Towel Automation - Process Flow
Fabric Roll
Fabric Roll
Slitting
Slitting
Length Hemming
Length Hemming
Cross Cutting
Cross Cutting
Cross Hemming
Cross Hemming
Checking
Checking
Assortment Packing
Assortment Packing
Box Packaging
Box Packaging
Filling & Vacuuming - Process Flow
Fiber Opening
Fiber Opening
Filling
Filling
Weight Verification
Weight Verification
Mouth Closing
Mouth Closing
Tucking
Tucking
Checking
Checking
Vacuuming
Vacuuming
Box Packaging
Box Packaging

TOWEL AUTOMATION

Dedicated High Speed Kitchen Towel Facility

• Exclusive production floor from cutting to packing
• Daily capacity of 150k kitchen towels
• Slitting machines:
– 1 Korean Bando machine
– 1 indigenous slitting machine
• 10 automatic length hemming machines
• 100 sewing machines for cross-hemming operations
• Ensures consistent size accuracy and output speed

FILLING & VACUUMING

Large Volume Cushion & Pillow Processing

• 40,000 sq. ft. dedicated filling and vacuuming facility
• Designed for handling large production volumes
• 6 blow-fill machines with capacity of 15,000 cushions per day
• 25 automatic chair-pad tucking machines
• Chair-pad capacity of 15,000 pieces per day
• 3 vacuum compression machines
• Compression capacity of 20,000 cushions per day

FINISHED GOODS WAREHOUSE

Secure Export-Ready Storage & Logistics

  • Warehouse floor area of 75,000 sq. ft.
  • Storage capacity of 12,000 CBM
  • Equivalent to 200 x 40′ high-cube containers
  • Multiple loading docks handling 5 containers simultaneously
  • Advanced material handling equipment improves loading speed
  • Reduces logistics cost and handling damage
  • Ensures product safety and worker safety compliance