WARPING
Advanced winding and warping Systems
- Integrated winding and warping systems ensure precise yarn preparation and stable weaving performance.
- 3 automated sectional warping machines
- Integrated winding for uniform tension and package consistency
- Warping capacity of 50,000 meters per day
- Removes yarn faults and weak points before weaving
- Accurate beam formation for smooth loom running
- Improved weaving efficiency and fabric quality
WEAVING
Integrated in-house weaving ensuring full fabric control
Fabric categories include greige, yarn-dyed and terry
Yarn-Dyed Fabrics
24 Vamatex Leonardo Italian looms with dobby motion
Capacity: 10,000 m per day
Jacquard
3 Vama Jacquard Machines
Capacity: 20,000 meters per month
Terry Fabrics
8 Smit Italian wider-width looms
Capacity: 2 tonnes per day
Terry Jacquard
2 Smit Terry Looms
Capacity: 75,000 towels per month
FABRIC WAREHOUSE
High-Capacity Storage & Inventory Control
• Warehouse floor area of 20,000 sq. ft.
• Vertical racking system with storage capacity of 1.5 million meters
• Organized fabric segregation by quality and construction
• ERP-integrated inventory tracking system
• Efficient material flow and traceability
CUTTING
Automated Precision Cutting Systems
• Equipped with 2 Bullmer high-ply cutting machines
• Ensures accurate and consistent cutting for home textile products
• 3 automatic fabric spreader machines for higher productivity
• CAD marker system eliminates panel gaps
• Optimizes fabric utilization and reduces wastage
• Automated cutting process improves speed and efficiency
High-Quality Multi-Pattern Quilting
- 4 imported high-performance quilting machines
- Production capacity of 2,000 meters per day
- Supports multiple quilt patterns and dimensions
- Used for gloves, pot holders, and quilted products
- Ensures uniform stitch quality and long-term durability
High-Precision Pattern Seamers
- 13 Juki automatic pattern seamer machines
- Production capacity of 30,000 pieces per day
- Precision stitching for complex shapes and design patterns
- High accuracy to product specifications
- Reduced dependency on manual skill with consistent output
Efficient Material Flow Management
- Overhead hanger systems for smooth garment movement
- Reduces manual handling and production delays
- Improves line balancing and workflow efficiency
- Enhances productivity and process visibility
Automated & Accurate Label Fixing
- Consistent label positioning and attachment
- Supports brand, care, and compliance labeling
- Reduces manual errors and rework
- Suitable for private-label and export programs
Functional Add-On Stitching
- Automated packet and accessory attachment
- Ensures secure fixing with clean finish
- Supports multi-component product designs
- Maintains consistency across bulk production
TOWEL AUTOMATION
Dedicated High-Speed Kitchen Towel Facility
• Exclusive production floor from cutting to packing
• Daily capacity of 150k kitchen towels
• Slitting machines:
– 1 Korean Bando machine
– 1 indigenous slitting machine
• 10 automatic length hemming machines
• 100 sewing machines for cross-hemming operations
• Ensures consistent size accuracy and output speed
FILLING & VACUUMING
High-Volume Cushion & Pillow Processing
• 40,000 sq. ft. dedicated filling and vacuuming facility
• Designed for handling large production volumes
• 6 blow-fill machines with capacity of 15,000 cushions per day
• 25 automatic chair-pad tucking machines
• Chair-pad capacity of 15,000 pieces per day
• 3 vacuum compression machines
• Compression capacity of 20,000 cushions per day
FINISHED GOODS WAREHOUSE
Secure Export-Ready Storage & Logistics
- Warehouse floor area of 75,000 sq. ft.
- Storage capacity of 12,000 CBM
- Equivalent to 200 x 40′ high-cube containers
- Multiple loading docks handling 5 containers simultaneously
- Advanced material handling equipment improves loading speed
- Reduces logistics cost and handling damage
- Ensures product safety and worker safety compliance