We have 40 Looms including Vamatex, Leonardo, Sulzer, Italian Looms with Staubli Dobbies (20 Shafts).
We can weave complicated designs in high speed to produce more than 25000 mtrs in a day.
We have international standard fabric warehouse rack system.
The Fabrics are stored with proper identification system!
We have one of the best centralized cutting section with the following machineries to produce more than 60000 Pcs in a day across 16 tables.
We have 450 Sewing machines and our sewing capacity is 4 million pcs per month! With line supervisors and quality controllers monitoring the quality of sewing all the time - the buyer parameters are always met.
We have the following special machines also to add the Value added finishing to the products we make :
1. Durkopp Adler DOG piping machine
2. Orbito - DOG piping machine
3. Zoje bar tacking machine
4. Snap button machine for sleeping bag/apron button fixing
5. Placemat & Runner Fusing machine
6. Bias cutting machine
7. Band knife machine for Apron armhole & glove shape cutting
8. Richpeace machine for Cushion quilting / tucking
9. Embroidery Machine
FILLING & VACCUMING
We have the Poly blow fill machines for 3 Tonnes Kgs per day and the advanced Vacuum machines 3 Nos. to vacuum 8000 pcs per day!
Proper Vacuuming helps us to ship more cushions to satisfy buyers need on time!
FINISHING & PACKING - LEAN MANAGEMENT SYSTEM
We follow the systematic Lean management system to eliminate waste & to avoid non-value added activities through continuous improvement of simplifying every production flow!
We Strictly follow 5S System & information is made available and understandable at a glance!